Category: Mechanical Industries

Simple and Efficient to Use

An industry needs various types of equipments for its operations and cranes are one of them. Various types of cranes are manufactured according to different specifications and functions in industries. Very often, cranes are used in transport, manufacturing and construction industries. They are also used in construction of tall buildings. They are divided mainly into three types – gantry cranes, jib cranes and overhead cranes. In this article we will be discussing about jib cranes.

If you ask any new or old entrepreneur regarding information on cranes, the first one you will hear is about the jib crane. Regarded as a simple and efficient device to lift weights, they can be moved horizontally or at a perpendicular angle. They can also be used to shift weight in an angular motion. The best part is that they can be used in spaces where you cannot use heavy cranes.

Types

Regarding the types, you have the wall crane that can be firmly fixed on the ground, but can be rotated 360 degrees. The second type can be fixed to the wall or they can be mounted on the wall for the 180 degree rotation. The third type is the mast-type jib crane – its mast is supported at two directions – the top by the roof and base by the building floor. Similarly, you can find different types among these cranes, but they differ according to industry and their function.

Advantages

One of the main advantages of jib cranes is that they can work in co-ordination with overhead cranes. You can also find them in smaller size; they can be easily transported to any place but can be used only for lifting lightweights. Their mechanical instructions are easy, and seldom do they falter. Even in times of mechanical repair, they can be easily made to work within a short duration of time.

By now, you would have understood these cranes need only a small space to carry out their tasks. Their use is required in every industry right from paper industry, chemical industry and wind energy sectors – the main reason – they need less power. Usually, a jib crane is manufactured in a special way out of high quality materials to have a longer life.

Precaution

Although, the advantages of these cranes are more, it is also mandatory that a few factors also have to be followed strictly. They should not be used to lift a weight more than what is specified. Operating the crane will be easy, but a check has to be conducted on the space the arm will occupy and there should not be any bent support or misalignment with the wires. The operator should have good knowledge of every feature such as the emergency stop button, arm’s range, and overload indicator.

Tips In Making Building Creative Concepts

Importance Of Rubber And Rubber Quality Testing In Industries

Rubber is a versatile material that is used in various industrial and domestic applications. All across the globe, the natural rubber is extracted from trees. The natural rubber is very soft and is in a thick liquid form. Rubber of this kind does not have many usages. The natural rubber is purified and gives an end product called polyisoprene. Rubber of this kind can also be synthesized by artificial methods. The synthetic rubber has extensive industrial usage as compared to natural rubber.

They are used for making tires, household products, tubes, industrial hoses, industrial cushions and so forth. Rubber also has a high usage in the construction field for flooring, matting, etc. The material is also used extensively in manufacturing medical products such as surgical gloves, catheters etc. the molecular structure of rubber consists of a long interlinking polymer chains that make it ideal for usage in a vast variety of industries.

The Natural rubber is not completely fit for industrial usage hence the process of vulcanization is used to increase the properties and strength of the material by adding sulfur to it. After, vulcanization the strength of the material is increased significantly, making it fit for industrial usage.

As vulcanized rubber has extensive usage in industries, it is essential to test the various properties of the materials and the end product so that the manufacturers can ensure the best quality provided to their customers. There are many different properties of rubber that need to be tested before commencing the manufacturing process. This helps in avoiding enormous rejection of end products. These tests conducted on rubber include tensile strength, compressive strength, the effect of aging, etc. An important testing procedure that is conducted on rubber materials is testing under ozone environment.

An ozone chamber is used for testing the effects of ozone on a rubber product or material under controlled conditions. When the rubber is exposed to ozone for a longer time, there are significant changes in the properties of the material such as breaking strength, tensile strength, etc. The ozone chamber helps in detecting the amount of change that takes place in a testing sample after it is exposed to ozone in the ozone chamber.

Another major testing instrument that is used for quality testing of rubber is the shore hardness tester. A shore hardness tester is used to test the hardness of a rubber material under specific load. This helps in determining the visco-elastic properties of the materials and helps in predicting its suitability for a certain usage. The use of rubber products in today’s industrial scenario is inevitable, but proper testing procedures are essential to make sure that the best quality products are provided to the customers.


Customizing Industrial-Quality Workbenches for Your Needs

Workbenches are used in many industries including those engaged in manufacturing, assembly, packaging, and shipping. Industrial-quality workbenches are also found in laboratories, educational institutions, research centers, and healthcare facilities. Whether they are subjected to light, medium, or heavy use, these furnishings may become more functional when certain accessories are added. Some accessories are designed for specific environments and others are useful in all industries.

General Accessories for Industrial-Quality Workbenches

Casters with brakes add mobility to standard or customized workbenches and this may be practical in any environment. Lighting is another universally popular accessory particularly when task work is involved. For example, workers who assemble electronic components may each have workstations equipped with task lighting that illuminates the individual work area, supplementing overhead lighting so workers can see intricate features of the electronics.

Computers have become standard equipment in many industrial environments so any customer may want to add a CPU holder, computer monitor platform, and keyboard and mouse trays to a workbench. These come in different configurations including articulating trays that make it easy to move the keyboard and monitor out of the way when the work surface is needed for other purposes.

Specialized Accessories for Certain Industrial-Quality Workbenches

Many customers order workbenches for very specific purposes or special environments. Therefore, they may need special accessories such as a storage bin panel designed to keep small parts nearby during assembly processes. An articulating storage tray platform supports a tray containing needed items and swivels out of the way when the items are no longer needed. Polypropylene peg boards that hold tools are ideal for cleanroom environments. Workbenches can even be equipped with an overhead tool trolley that uses balancers to suspend an assortment of tools at desired heights.

Workbenches become more like workstations when storage units are added. Cabinets made from metal or laminated wood are designed for general or specific purposes such as storing mail or printed circuit boards. Drawers crafted from plastic, laminate, or metal are compatible with standard to heavy-duty use and some drawer units are mobile and fit snugly under different tables. Whether office supplies, documents, or fragile equipment must be stashed out of the way, a compatible storage unit is available.

Adding Power to Industrial-Quality Workbenches

Integrating electric power into a workbench increases facility safety and makes work more convenient. Power outlet strips can be mounted to the top or rear of a workbench, installed under a shelf, splash mounted, or installed on a steel cross member that runs across the width of the table. Some customers prefer to have power strips mounted below the work surface, keeping them out of sight. Each strip features multiple electric outlets and some have CAT data modules and other receptacles.

In certain environments, the ability to adjust the height of a workbench makes it easier to perform tasks. Table lift systems are manual or motorized accessories that make it easy to raise and lower the table using hydraulics. Users can adjust the table height for their needs and quickly restore it to the original position at the end of their shifts.


Laser Engraving Machine – Now the Most in Demand in Multiple Industries

With a rapid advancement in technology, the Bangle Drilling Machine is now common to find in the industry because of its vast usage for a multitude of purposes. It is basically a machine aided by computer in which a laser beam is used to create eye-catching graphics, text, logo, etc. on any metallic surface.

The metals on which these machines work wonders are gold, brass, silver, platinum, stainless steel, copper, titanium, aluminum and what’s not! Even you can mark something as per your choice on plastics as well as metallic alloys with a laser engraving or marking machine.

Industries using Laser Engraving Machine

Some of the industries where this machine finds its extensive application are including but not limited to the following ones.

  • Automobile Industry – The clearly visible codes, date of manufacturing and all the details that are engraved on nearly every material used for the manufacturing of automobiles are all by the virtue of a laser marking machine.
  • Apparel Industry -You may have surely noticed metallic stickers or badges on your clothes with some text impression or images! Again, all these are created only by these commendable machines that work with a certain precision.
  • Interior Designing – This is a thriving industry and here, main usage of the Laser engraving machine lies in marking impressions on metallic door plates, engravings on arm chairs, carpets, etc. Sometimes, these are also used to create a personalized wall art too!
  • Health-care Industry – Laser markings are rather extremely essential in the health care industry and can be found on dental tools as well as crucial devices like pacemakers, hearing aids. This is done mainly to have an easy access of vital information about the devices and easy identification of the manufacturer of the same.
  • Jewelry – Nowadays, engravings are done on the inside of a gold ring or a platinum one with these machines. In fact, engraving of personal messages on diamonds is now a rage! In hall marking gold jewelry too, these machines are now used extensively.

There is now no dearth of a genuine Laser engraving machine manufacturer and Laser engraving machine supplier whose machines can be used in multiple industries in the domestic market delivering desired results.

Advantages of Laser Engraving Machine

There are in fact too many advantages of using these machines for engraving of which some of the vital ones are mentioned below.

  • Durability – Letters, graphics or anything engraved by the machine will not get fade away.
  • Time Saving – Can be fit in a production line as engraving is done with high speed.
  • Bye to specialized tools – Specialized tools necessary for engraving by hand are not needed any more.
  • Accuracy – No error with computer at its side for controlling the intensity of laser beam.

These machines can be used for bangle drilling or engraving as well as and butterfly buckle bangle making with an absolute ease. You can in fact find both portable and industrial laser marking machines in the market.

Hello, I am Charmi Mehta from Ahmedabad, Gujarat. I am an easy going, love to travel and doing different things and going to different places. I am working with Vision Machinery. I am here to find some good & unique friends and of course some good network to share works, experience and some useful stuff with each other.

Support Your Small Business With These 7 Tips for Success

Significance of Petrochemical Industry and Its Products

The process of refining crude oil leads to the production of a number of by products which are classified as petroleum products. These products are present in our daily trivial things to the most significant things available. The uses of these products are so significant that it is simply impossible to live life without it.

Some of the most common products which contain these by products include paints, thinners, dry cleaning chemicals, inks, insecticides, charcoal lighters, construction chemicals and so forth. With an endless list it is quite impossible to categorize all the items.

Different Petrochemical Products of Significance

These products have a wide variety of uses which are explained as below:

  • Wax: petrochemical products also includes wax as it is a by- product of petroleum and is widely used to make candles, various types of polishes, cartons and so forth.
  • Synthetic: this is another by- product that is of immense importance and which is obtained by refining petroleum. Synthetic is used as a raw material for manufacturing different types of garments.
  • Fertilizers: it is also used as fertilizers to protect crops from damage. Various kinds of pesticides and insecticides are manufactured using petrochemical products.
  • Preservatives: these products also act as preservatives to canned food. It is also used for producing different types of vitamins.
  • Soaps and detergents: it is a main ingredient in detergents and soaps.
  • Dyes: petrochemical products also include dyes which are used in ink pens. It is also included in cloth dyes.
  • Plastic commodities: majority of the plastic containers, plates and cups contain this by- product of crude oil. It is one of the widely and commonly used products as it is made of polyester.
  • Plasters: petrochemical products are being used for the manufacture of non stick pads, used extensively in the medical field.
  • Sports shoes: are also manufactured with the use of these by- products. The flexible rubber shoes are the results of the extensive use of synthetics which remain intact in all weathers.
  • Explosives: most of the explosives contain petroleum products.

Petrochemical products are used in varied forms in all fields. Ranging from common household items to complex applications, the uses are extensively wide and different.

The Indian petrochemical products have great demand and significance in the global markets. A huge share of products is being marketed to different parts of the world through the business portals. The top notch quality of the Indian products coupled with low price rate is one of the main reasons for its rising demand in the international markets.

Most of the Indian products such as polymers, wool, fibre, cotton, surfactants, acrylics and synthetics are supplied at discounted rates but with superior quality in the international markets. The demand for Indian products has skyrocketed to unfathomable heights due to these reasons.

The petrochemical markets in India are growing immensely due to many favourable factors. With the wide use of these products, it is one of the most promising industries in the world yielding huge revenue for the country.


Cooling Towers For Use In Business And Industry

Cooling towers are now becoming essential equipment in many industries around the world. Many crucial manufacturing processes now require cooling as an integral component. Thus, it is now impossible to think of an important industrial or manufacturing process without this equipment. These towers work on the principle of evaporative cooling, which causes the water to be exposed to the ambient air. This causes partial evaporation of the water and results in cooling. These towers are best for industrial processes that require cooling for long hours. Some of the industrial applications that require cooling are electricity generation, sugar manufacturing, air conditioning, refrigeration, steel manufacturing, petroleum refining and many more.

The industrial revolution hastened the pace of industrial manufacturing around the world, and increased the complications caused by heat, which was a byproduct of many of the manufacturing processes. The main challenge that engineers and technicians faced was the removal of heat. This led to the development of the first prototypes of such towers. These towers were originally made of wood. However, recent advances in technology have led to the development of cooling towers made from Fiber Reinforced Plastic (FRP) and Reinforced Cement Concrete (RCC) as well.

Today, many industrial installations in India utilize this equipment. Commercial cooling towers are also in vogue because location cooling is also becoming a necessity in addition to process cooling unlike the past years. The quality of water being used in this equipment is also of great importance. If this water is not utilized properly, then this could lead to the formation of harmful bacteria and algae, which could further complicate the health of the workforce. Moreover, if water is not treated properly, it could lead to scaling and could cause corrosion of the equipment and the installation itself. Cooling towers consume significant amount of energy. Therefore, wherever it is possible, industries can utilize fan less and fill less towers that rely on natural processes for cooling.

Many companies in India now manufacture world-class towers. Most manufacturers are now quality conscious and have obtained ISO certification to build some of the best equipment in the industry. These towers are also exported to other countries. Most manufacturers in India now utilize industry standard equipment and material in the manufacture of this equipment. Various quality inspections ensure defect free production. To summarize, such towers in India are now capable of meeting the requirements of the industry to a considerable extent given the increase in industrial needs of the country.

3 Tips for Launching a Successful Business in Music

The Top 5 Industries That Use NiTinol Wire

If the name NiTinol wire doesn’t mean much to you, chances are that one or two of the top fives uses of it will. It was actually discovered by accident, by a researcher at the Naval Ordinance Laboratory in 1961. A strip of this metal was brought to a meeting at the laboratory. It was bent repeatedly; however, when Dr. Muzzey held a lighter to it, it actually went back to its original shape.

The name NiTinol is an acronym for Nickel Titanium Navel Ordinance Laboratory. Its melting point is between 1240 degrees Celsius and 1310 degrees Celsius. It has a high fatigue strength, but a low density. Also it’s nonmagnetic and resistant to corrosion. For many different industries, this wire has an unbelievable number of applications. Here are the top five industries that use this material.

#1 The Medical Field

From NiTinol hooks used to attach Orel Hershiser’s tendons to the bone during a shoulder surgery to eyeglass frames that can be bent without breaking, this alloy metal is impressive. There are many orthodontic products that use this wire and it helps the teeth move faster because it’s stretched before it’s placed on the teeth. NASA has invented tweezers that can be used in very small incision to remove any tiny foreign objects. It has also become quite popular for catheters that are used in blood vessels.

#2 The Robotics Field

NiTinol is also used extensively in the robotics field it’s used in micromanipulators and actuators in order to help mimic the movement of human muscles. The controlled, smooth force it exerts when activated is the main advantage.

#3 The Safety Field

In the fire safety industry, it’s been used for many years in sprinkler systems, as it helps decrease the response time of emergency personnel. Water faucets and shower heads can be equipped with anti-scalding devices. As the temperature of the water reaches a certain level, the faucet will automatically shut off the water flow.

#4 The Clothing Industry

You may be scratching your head wondering how this wire can be used in the clothing industry. In Japan, a new brassiere has really become quite popular for the high level of comfort. This underwire bra utilizes this memory shape alloy to provide support and is very durable.

#5 The Military

NiTinol has been used in many military applications for quite some time. The F-14 is equipped with couplers made from this alloy since the 1960s. These couplers are on the hydraulic lines and help ensure tightness to avoid leaks.

In Closing

With all the uses for this metal alloy, it’s no wonder that engineers are continually searching for new applications. One that holds a great deal of interest is in the automobile industry. Imagine if the frame for a car was made from a material that returned to its original shape?

Fashion Tips & Advice to Improve Your Lifestyle

Laser Cutting Technology and Its Benefits in Manufacturing Industries

A Laser machine has the proficiency of using a laser beam to cut materials. This technology is mainly in industrial sectors particularly in the manufacturing applications. This machine functions by coursing the output of a high controlled laser right at the material that is supposed to be sectioned into pieces. Laser fine cutting and the conventional way of cutting are applicable for variegated materials. Usually, there are complex contours which demand fast, accurate and force-free processing. With the help of laser technology slim kerfs and high-precision sections are achievable.

Laser Cutting Technology

In a simple definition, this is a technology which utilizes a laser beam to section precise patterns on all kinds of materials like plastic, metal and paper. It is a kind of subtractive manufacturing method which sections a digital design portion into another piece of sheet material. The process of laser cut is also described as the direction of an effective high-power laser at the material leaving a refined edge with high-quality finish.

This technology is also used in variety of applications and in several industrial uses as high power lasers. With its level of accuracy, increased flexibility and high quality cut techniques; this technology is restoring the conventional machining methods like oxy-fuel and plasma cutting. It is totally free from distortion. Laser machines precisely produce the intense exterior contours. It is one of the best digital making methods that are accessible through Personal Factory.

Valuable Benefits of Laser Cutting

This technology being an advanced process produces perfect virtual cuts in any angle and shape with the help of materials that are fragmented by cutting tools. Given below are some of the advantages of this technology.

• Extremely sharp edge definition
• Flat sheet cutting
• Ability to cut corners, three-dimensional shapes, complex slots and holes which have high repeatability
• 5-axis and 6-axis laser control
• Ultra-low distortion
• Minimum kerf width
• Zero variations due to tool wear
• Fine Cut width
• No cutting lubricants are required
• Low thermal input
• Narrow heat-affected zone
• No mechanical force on work-piece

In addition, to some of these above mentioned advantages, there are a few more benefits to make a note of. Laser cutting technology is easier over mechanical cutting. This is because there is reduced contamination of work-piece and work-holding involved in the entire system. Also, the precision in cutting the material is better, since there is no possibility of the wearing during the process. However, on the flipside the main disadvantage of this process is the high power consumption. This technology is an inexpensive alternative for motor lamination applications. Once the motor core is calculated, the process to replace the motor laminations is processed to bring back the motor core to an operational state.


Challenges in the Contemporary Hydraulic Industry

Almost all mechanical applications in industry and allied utilities have been relying on the technology of hydraulics these days. Consequently, the products and service from double-acting hydraulic cylinders suppliers have also touched new heights. The usage of these cylinders is multi-fold.

Technically, in a double-acting cylinder, the working fluid acts alternately on both sides of the piston. So as to link the piston in a double-acting cylinder to an external mechanism like a crank shaft, a hole is provided in one end of the cylinder for the piston rod. This is annexed with a gland also named stuffing box to prevent escape of the working fluid. Thus, these double-acting cylinders are common in steam engines and turbines. On the same principle, hydraulic and pneumatic cylinders use them so as to produce an impact in both the directions.

To meet the rise in demand for double-acting cylinders, manufacturers of hydraulic systems have sped up the capacity of their production. The sectors of agriculture, earth-moving machinery, waste management, material handling, mining as well as conventional power and renewable energy are among the beneficiaries of these efforts.

To this end, the quality-conscious manufacturers maintain close liaison with the customers to ascertain the specific end usage of their products. Different hydraulics companies have taken a step ahead in offering apt solution to the user industries and services. Their engineers have revolutionised the process of production with the aid of advanced 3D design software and CADEM systems. The success of missile technology in the armament segment of defence programme could be attributed to the commendable inputs provided by this unit of hydraulics industry. For instance, the military application cylinders had to withstand -40° C ambient temperatures. Likewise, other products have been the multistage double-acting telescopic cylinder, high precision missile launcher cylinders suitable for 380mm and bigger ore press cylinders.

There is also constant demand for products which are not listed in the conventional matrix. To this end, the engineers have to design and develop custom hydraulic cylinders that are tested under various conditions. These cylinders range from welded, riveted or threaded with multi-stage applications in pneumatic configuration and allied systems.

While conceptualizing custom hydraulic cylinder solutions, the manufactures are expected to maintain top most quality norms. These are as per ISO 9001:2008, ISO1400:2004, OHSAS 18001:2007 and ISO 3834 Part -2 certification designed for the client’s specific application right from the raw material to the end product. Ratings in terms of energy efficiency are also taken into account for these products.

Often, the manufacturer may have to re-equip the production facilities while meeting the demands of custom oriented cylinders. Apart from the raw materials, the tool room and assorted shop floor systems are updated to enable efficient process of production. Similarly, when the company is one of the OEMs of a material handling system or utility like earth-moving machinery that is meant for export, they cylinders are designed and manufactured in tune with the importing country’s prescribed specifications.


The Importance of Transformers in Industries

In this present world, two things are very important and they are electricity and vehicles and without these things, many people struggle a lot. I think, I am not wrong when considering these points because without electricity the world gets stumbled and many activities do not take place and this depletes the economy of any country. Hope, no much more introductions needed for vehicles and the same drawbacks suits for vehicles. Waste neither time nor money, but make the best use of both. Without industry and frugality, nothing will do, and with them everything.” Says Benjamin Franklin and I hope everyone will accept his quotes with the help of industries both the people and country economy gets improved.

In our daily life, electricity has become the major part of a life and life without electricity can’t be imagined. Industries definitely need continuous supply of electricity and they definitely need transformers for avoiding voltage fluctuations and the malfunction of some machines is due to voltage problems. A transformer is a solution for all these problems and it has the capacity to rectify it. Different types of transformers exist and each have their own benefits and rectify the voltage fluctuations in one or other way. Custom current transformer, fly back transformer, high transformer voltage, high voltage transformer and electrical transformer are the different types of transformers available.

Current transformers has the capability to provide additional current to produce current and helps the industries to get current from various applications like metering and relaying and provide safe measurement of large currents from high voltage transformers. A FBT or LOPT is a special type of transformer that can generate high voltage signals even at high frequency. The fly back transformer is much smaller and lighter comparable to other transformers and minimizes the leakage induction of primary coil. Reliability, fast turnaround and dependability make the electrical transformer as attractive one and it response frequently with the sources and then supply the current using the input. The electrical transformers are supplied on low cost with high quality and they generally stores energy and transfer it to another source with appropriate impedance and function properly in any case of mild fault.

If the industries use any specialized machines, then they don’t need to worry about transformers because high voltage transformers are designed for those specialized applications. Generally the industries use heavy current applications and the workers who are working there are subjected to some dangerous shocks, but this has been wiped off by custom current transformer because it measures the electric current and even if the circuit is too high, the custom current transformer produces a reduced current. So the modern industries don’t need to worry about any problems that are existing due to electricity failures and the production of the industries can able to be develop well if they have proper transformers that suits their industries. Get the best transformers from the manufacturers who can offer you in an affordable price with quality in type.